GuangWei – Expert in Precision Die Casting and Advanced Metal Craftsmanship
Zinc alloy die-cast EV charging components are precision-manufactured for electric vehicles, charging stations, and renewable energy infrastructure. Utilizing high-precision zinc alloy die-casting, these components provide excellent structural strength, corrosion resistance, EMI shielding, and thermal management. They are ideal for outdoor charging stations, fast chargers, and modular EV power equipment. Application Fields: EV charging stations, public and residential chargers, renewable energy charging hubs, outdoor power modules, solar-assisted EV chargers, and electric vehicle infrastructure.
Series of EV Charging Components
Material and Surface Treatment
Product Features
High-precision die-casting (corner radius R ≤ 0.2 mm, parting line mismatch ≤ 0.05 mm)
Technical Parameters
|
Parameter |
Specification |
Test / Standard |
Requirement |
|
Material |
Zinc Alloy #3 / #5 or per customer specification |
Standard salt spray |
≥48h (outdoor series ≥96h) |
|
Surface Treatment |
Copper layer 300–800 μ" + Nickel plating 120–600 μ" (customizable) |
85/85 Test |
500h–1000h, corrosion area ≤5% |
|
Surface Roughness |
Ra ≤ 1.6 μm |
Thermal shock test |
-55℃ ~ +85℃, 100 cycles |
|
Peel Strength |
≥15 kgf |
Mating durability |
≥500 cycles or per customer requirement |
|
Salt Spray Test |
24h / 48h / 96h (customizable) |
- |
- |
|
Dimensional Tolerance |
±0.05 mm typical |
- |
Per customer drawing |
|
Electrical Shielding |
High |
EMI/EMC test |
≥60 dB typical for connectors |
Packaging and Logistics