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GuangWei – Expert in Precision Die Casting and Advanced Metal Craftsmanship

EV Charging Components

Zinc alloy die-cast EV charging components are precision-manufactured for electric vehicles, charging stations, and renewable energy infrastructure. Utilizing high-precision zinc alloy die-casting, these components provide excellent structural strength, corrosion resistance, EMI shielding, and thermal management. They are ideal for outdoor charging stations, fast chargers, and modular EV power equipment. Application Fields: EV charging stations, public and residential chargers, renewable energy charging hubs, outdoor power modules, solar-assisted EV chargers, and electric vehicle infrastructure.

Series of EV Charging Components

Charging Gun Enclosures
Zinc die-cast housings for EV charging guns, providing robust mechanical protection, heat dissipation, and water/dust resistance for outdoor use.
Connector Housings
Precision enclosures for EV charging connectors, ensuring secure mating, EMI shielding, and weather resistance in high-current applications.
Power Module Casings
Zinc alloy die-cast housings for EV power modules and inverters, offering superior structural integrity and thermal management.
Outdoor Charging Station Panels
Robust zinc die-cast panels and enclosures for outdoor charging stations, combining corrosion resistance, UV protection, and durable surface finishes.
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Material and Surface Treatment

1
Material
Zinc Alloy #3 / #5 or per customer specification
2
Surface Treatment
Standard: Copper layer 300–800 μ" + Nickel plating 120–600 μ"
Options: Electroless nickel, electrolytic nickel, high-phosphorus nickel, powder coating, or customized coatings for UV and outdoor corrosion resistance.
3
Finish
Smooth, matte, or textured finish according to environmental requirements.

Product Features

High-precision die-casting (corner radius R ≤ 0.2 mm, parting line mismatch ≤ 0.05 mm)

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Technical Parameters

Parameter

Specification

Test / Standard

Requirement

Material

Zinc Alloy #3 / #5 or per customer specification

Standard salt spray

≥48h (outdoor series ≥96h)

Surface Treatment

Copper layer 300–800 μ" + Nickel plating 120–600 μ" (customizable)

85/85 Test

500h–1000h, corrosion area ≤5%

Surface Roughness

Ra ≤ 1.6 μm

Thermal shock test

-55℃ ~ +85℃, 100 cycles

Peel Strength

≥15 kgf

Mating durability

≥500 cycles or per customer requirement

Salt Spray Test

24h / 48h / 96h (customizable)

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Dimensional Tolerance

±0.05 mm typical

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Per customer drawing

Electrical Shielding

High

EMI/EMC test

≥60 dB typical for connectors

Quality and Certification

Complies with standards for EV charging equipment and renewable energy infrastructure. Production capability according to customer drawings and tolerances. Certified to RoHS, ISO9001, and IATF16949. ICP/SGS reports and third-party test data available upon request.

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Packaging and Logistics

Packaging: Individual plastic bag + carton box; foam or padding optional for fragile components. MOQ: 200–500 pcs (negotiable depending on series). Lead time: 21–35 working days. Shipping: Sea freight, air freight, or courier; pallets or cartons based on order volume
Frequently Asked Questions
1
Are these components suitable for outdoor EV charging stations?
Yes, they are designed for UV, corrosion, and weather resistance.
2
Can they handle high-voltage and high-current applications?
Yes, connectors and power module casings are designed for robust electrical and mechanical performance.
3
Can custom designs be manufactured for specific EV charging models?
Yes, we produce according to customer drawings and specifications.
4
What surface treatments are recommended for outdoor usage?
Nickel plating, powder coating, electroless nickel, or custom corrosion-resistant coatings.
5
Do you provide sample parts for testing before mass production?
Yes, prototypes and sample components are available for validation.
Get in touch with us
Just leave your email or phone number in the contact form so we can send you a free quote for our wide range of designs!
Guangwei is a professional precision die casting and machining manufacturer, integrating zinc, aluminum, and magnesium alloy die casting, mold design, CNC machining, and surface finishing into a complete one-stop solution.
CONTACT US
  Sales Manager: Man Shee Cheong
  +86-135-8095-1697
  www.guangweitx.com
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