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GuangWei – Expert in Precision Die Casting and Advanced Metal Craftsmanship

Precision Instrument Components
Zinc alloy die-cast precision instrument components are designed for applications requiring dimensional stability, high surface accuracy, and mechanical strength. These components are widely used in measurement devices, medical instruments, laboratory equipment, and optical systems. Zinc’s excellent castability and fine-grain structure allow for intricate details, thin walls, and tight tolerances, making it ideal for precision-grade mechanical parts. Application Fields: Measurement instruments, optical devices, medical diagnostic tools, laboratory testing equipment, and control instrumentation.

Series of Precision Instrument Components

Measurement & Calibration Device Parts
Zinc die-cast housings, dials, and brackets for precision measuring instruments such as micrometers, gauges, and calipers. Offers tight tolerances and surface consistency for mechanical accuracy.
Optical & Photonic Instrument Components
Structural frames, lens holders, and optical adjustment brackets for spectrometers, optical sensors, and photonics assemblies. Provides dimensional precision and anti-vibration stability.
Medical & Diagnostic Equipment Components
Die-cast parts for blood analyzers, imaging devices, and handheld diagnostic tools. Lightweight, corrosion-resistant, and compatible with medical-grade coatings.
Laboratory & Control Instrument Housings
Enclosures and mechanical bases for analytical instruments, testing devices, and environmental control systems. Ensures EMI shielding and structural rigidity for sensitive electronics.
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Material and Surface Treatment

1
Material
Zinc Alloy #3 / #5 (other alloys available upon request)
2
Surface Treatment
Standard: Copper layer 300–800 μ" + Nickel plating 120–600 μ"
Optional: Electroless nickel, pearl nickel, tin plating, or anti-fingerprint coating for laboratory and optical applications
Finish: Matte, polished, or satin surface for functional or aesthetic use

Product Features

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Technical Parameters

Parameter

Specification

Test / Standard

Requirement

Material

Zinc Alloy #3 / #5

Salt Spray Test

≥48h (standard) / ≥96h (enhanced)

Surface Treatment

Copper 300–800 μ" + Nickel 120–600 μ"

85/85 Humidity Test

500–1000h, corrosion ≤5%

Surface Roughness

Ra ≤ 0.8–1.6 μm

Dimensional Tolerance

±0.02–0.05 mm

Peel Strength

≥15 kgf

Thermal Shock Test

-55℃ ~ +85℃, 100 cycles

Wear Resistance

High (suitable for mechanical calibration parts)

Fatigue Test

≥100,000 cycles

EMI Shielding

≥70 dB attenuation

Electrical Test

As per IEC standards

Quality and Certification

Manufactured according to customer drawings and tight tolerance requirements.

Certified to ISO9001, IATF16949, and RoHS compliance standards.


Optional ICP / SGS / third-party inspection reports are available for precision and surface quality validation.

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Packaging and Logistics

Packaging: Anti-scratch individual polybag + foam tray + export carton. MOQ: 300 pcs (negotiable for prototype or trial projects). Lead Time: 21–30 working days. Shipping: Air freight, sea freight, or express delivery depending on project urgency

Frequently Asked Questions
1
Can you meet precision tolerance requirements below ±0.05 mm?
Yes, we achieve ±0.02 mm for specific parts using precision tooling and secondary machining.
2
Are zinc die-cast parts suitable for optical or medical devices?
Yes, zinc alloys offer excellent dimensional stability and surface quality for optical and medical-grade use.
3
Can you provide EMI shielding surface treatments?
Yes, copper-nickel or electroless nickel coatings achieve high EMI attenuation levels.
4
Do you support small batch or prototype orders?
Yes, prototype and pre-production runs are supported before mass manufacturing.
5
How are precision components inspected before shipment?
All parts undergo dimensional CMM (Coordinate Measuring Machine) inspection and surface finish testing.
Get in touch with us
Just leave your email or phone number in the contact form so we can send you a free quote for our wide range of designs!
Guangwei is a professional precision die casting and machining manufacturer, integrating zinc, aluminum, and magnesium alloy die casting, mold design, CNC machining, and surface finishing into a complete one-stop solution.
CONTACT US
  Sales Manager: Man Shee Cheong
  +86-135-8095-1697
  www.guangweitx.com
  No. 3, Shangzhen 2nd Road, Shangjiao Community, Chang’an Town, Dongguan, China.
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