Custom Aluminum Die Cast Dual-Barrel High-Current Connector Housing

This custom high-current connector housing is purpose-built for dual-barrel electrical connections in electric vehicles (EVs), hybrid systems, and heavy-duty industrial applications.
Manufactured from high-grade aluminum alloy via precision high-pressure die casting, the housing delivers exceptional structural rigidity, dimensional stability, and superior thermal conductivity. The dual-barrel, 90° angle design enables compact, high-current cable routing, while the robust cast structure provides inherent EMI/RFI shielding and mechanical protection for internal contacts.
Key Features:
- High-strength aluminum alloy construction for light weight and high durability
- Dual-barrel, 90° angle design for compact, high-current power connections
- Robust locking and retention features for secure, vibration-resistant mating
- Excellent thermal conductivity to dissipate heat from high-current loads
- Natural EMI shielding to protect signal integrity and reduce interference
- Corrosion-resistant surface finish suitable for harsh automotive environments
- ISO 9001 certified production, fully RoHS and REACH compliant
We provide a full one-stop manufacturing solution, including mold design, die casting, CNC precision machining, surface treatment (passivation, plating, powder coating), and quality inspection. OEM/ODM customization is available based on your drawings or samples, with fast prototyping and flexible mass production solutions to meet your project requirements.
Ideal for use in EV battery connectors, powertrain systems, industrial automation equipment, and other high-reliability, high-current applications.